Ultrasonic Tube Sealing Machines - UTSM

We are Manufacturer, Supplier, Exporter of Ultrasonic Tube Sealing Machines and our setup is situated in Pune, Maharashtra, India.

Ultrasonic Tube Sealing Machines, Compact Tube Sealer
Compact Tube Sealer

UTSM Rotary comes with ultrasonic welding stand and generator. 20khz 1500w machine suitable to weld TUBE UPTO 50mm diameter Comes with 5 programs storable PLC.

SPECIFICATIONS

Size
W:L:H 1200MM*1400MM*2000MM
Weight
250 KG
Table plate operating size
Diameter 450mm 6 stations
Operating height
650mm tube upto 300mm height 50mm diameter can be sealed
Color
Blue (stand) simens grey
Pneumatic
Make SMC Japan
3 stations: sealing, cutting and unloading simultenous operation
Rotary table drive
Stepper motor
Sensors
No tube sensor for sealing and cutting head
Speed
700 tubes/hour (for 25mm diameter tube)
Generator
UG 2015 (20Khz 1500w)
PLC control
PLC Selec:3030
Input suppy
230v AC 1Phase
Controls
Start / stop in automatic or in manual operations
LOW REJECTION RATE, & LOW POWER CONSUMPTION

    Other Model available
  • UTSM: compact: Compact tabletop ultrasonic tube sealing machine
  • Single station for low production

  • OTHER MACHINES AVAILABLE
    Ultrasonic plastic welding machine
  • Ultrasonic hand held welding guns
  • Ultrasonic sewing machines
  • Ultrasonic spot welders
  • Ultrasonic liquid processors
  • Plastic spin welding machine

Ultrasonic Tube Sealing Machines Manufacturer, Supplier, Exporter

Ultrasonic tube sealing machines are specialized devices used in industries such as cosmetics, pharmaceuticals, food, and chemical production to seal tubes made of materials like plastic, laminate, or aluminum. These machines utilize ultrasonic energy to create a secure, leak-proof seal at the open end of the tube.


How Ultrasonic Tube Sealing Machines Work

Tubes are placed in the machine, either manually or automatically, and positioned for sealing. The machine generates high-frequency ultrasonic vibrations. The vibrations are applied to the sealing area of the tube using a sonotrode (ultrasonic horn). The friction caused by the vibrations generates heat, which melts the material at the sealing surface. Pressure is applied to fuse the melted materials, forming a strong seal. Excess material at the seal may be trimmed for a clean finish. The sealed tubes are ejected or moved to the next stage of the production line.


Key Features of Ultrasonic Tube Sealing Machines
  • Faster than traditional heat sealing: Provides precise results.
  • Works with a wide range of materials: Including PE, PP, and multi-layer laminates.
  • Focuses energy on the sealing area: Minimizes waste.
  • No need for heating elements: Reduces downtime and energy use.
  • Adjustable settings: For tube diameter, length, and material type.

Advantages of Ultrasonic Tube Sealing Machines
  1. Leak and tamper-resistant seals: Ensures product integrity.
  2. Clean and uniform seal: For high-quality packaging.
  3. Energy and material savings: Compared to traditional sealing methods.
  4. Low maintenance: Fewer moving parts to reduce maintenance needs.

Applications of Ultrasonic Tube Sealing Machines
  • Cosmetics: Sealing products like toothpaste, lotions, and creams.
  • Pharmaceuticals: Sealing tubes for ointments, gels, and pastes.
  • Food packaging: Sealing sauces, condiments, and other squeezable products.
  • Sealants, adhesives, and lubricants: Packaging for industrial use.

Considerations When Choosing a Machine
  • Select a machine: That aligns with your output requirements.
  • Ensure compatibility: With your packaging materials and dimensions.
  • Machine options: Range from semi-automatic to fully automatic, depending on needs.
  • Balance investment: Consider long-term operational cost savings.
  • Choose a reputable manufacturer: For robust support and warranty.

Johnson Plastosonic makes tube sealing machines for thermoplastic extruded & laminated tubes

The machine is high-speed machines having advantages of low rejection ratio, no heating problem: which generally occurs in hot air & hot plate tube sealers.

Used in

  • Cosmetics Applications.
  • Pharmaceutical Applications.
  • Gun & Bonding Adhesives.
  • Personal Care Products.



tube-sealing-without-rotary

Automatic index type machine & lab type models are available with/without cutting trimming coding in 20 kHz & 35 kHz frequencies.