Ultrasonic Plastic Welding Machines, Manufacturer, Pune, India

We are Manufacturer, Supplier, Exporter of Ultrasonic Plastic Welding Machines, Bench Type Ultrasonic Welding Machines from Pune, Maharashtra, India.

Ultrasonic Plastic Welding Machines Manufacturer, Supplier, Exporter

Ultrasonic plastic welding machines are industrial tools used to join plastic components by using high-frequency ultrasonic vibrations. These machines are commonly employed in industries like automotive, medical, consumer electronics, packaging, and toys due to their precision, speed, and reliability.

How Ultrasonic Plastic Welding Works:

Ultrasonic vibrations (typically 20 kHz–70 kHz) are generated by a transducer. The plastic parts to be welded are held together under pressure. Vibrations create friction and heat at the interface of the parts, melting the material locally. The vibration stops, allowing the molten plastic to cool and solidify, creating a strong bond.

Key Components:

Generator: Converts electrical energy into high-frequency electrical signals.
Converter (Transducer): Converts electrical signals into mechanical vibrations.
Booster: Amplifies the amplitude of the vibrations.
Horn (Sonotrode): Transfers vibrations to the parts being welded.
Fixture (Anvil): Holds the plastic parts securely during welding.

Advantages:

Speed: Welding is completed in seconds.
Precision: Highly accurate and suitable for delicate components.
Strength: Produces robust bonds without adhesives or fasteners.
Environmentally Friendly: No solvents or consumables required.

Applications:

Automotive: Assembling dashboards, taillights, and engine components.
Medical: Creating sterile seals for medical devices like IV catheters.
Electronics: Sealing cases for phones, batteries, and small appliances.
Consumer Goods: Manufacturing toys, packaging, and household items.

Key Considerations:

Material Compatibility: Works best with thermoplastics like ABS, PVC, and acrylic.
Design Requirements: Parts should be designed with welding in mind (e.g., energy directors).
Machine Tuning: Frequency and amplitude must be adjusted for specific materials and applications.

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UPWM 1530 comes with ultrasonic floor type welding stand and generator. 15khz 2600w machine suitable to weld large size injection molded parts. Comes with 5 programs storable PLC.

SPECIFICATIONS

Size	LWH =28"16"50"
Throat Depth	11"
Weight	134 KG
Table plate operating size	L:390mm W:300mm fixture parallelism adjustment provision.
Operating height	700mm, maximum job height 350mm
Distance	Throat depth:11"
Color	Blue (stand) Trigger pressure :60~700N spring loaded
Pneumatic	Make SMC Japan, FORCE 1000N~3000N Cylinder: Bore 3" Stroke length:100mm
Up down Drive	Geared drive with linear rail bearings (*motorized can be given on demand) 2NOS parallel for rigidity.
Coarse up down	Column Solid Diameter 88mm
Positive stop	Positive stop with 1mm pitch
Generator	UG 1526 (15khz 2600w) 5 step amplitude adjust
PLC control	PLC Selec:3030 5 program storage
Input suppy	230v AC 1Phase
Start	Two Hand palm switches
Additional features	Pressure switch for low pressure detection with PLC message

Other Model available

UPWM 2015: Ultrasonic plastic welding machine 20khz 1500w
UPWM 3005: ultrasonic plastic welding machine 30khz 500w
UPWM 2025: Ultrasonic plastic welding machine 20khz 2500w

Other machines available

Ultrasonic hand held welding guns
Ultrasonic sewing machines
Ultrasonic spot welders
Ultrasonic liquid processors

Request Quote

UPWM 2015 comes with ultrasonic welding stand and generator. 20khz 1500w machine suitable to weld medium size injection moulded parts. Comes with 5 programs storable PLC.

SPECIFICATIONS

Size	LWH =28"16"50"
Throat Depth	11"
Weight	131 KG
Table plate operating size	L:390mm W:300mm fixture parallelism adjustment provision.
Operating height	250MM height job can be welded. (special machines can be made.
Distance	Throat depth:11"
Color	Blue (stand)
Pneumatic	Make SMC Japan Cylinder: Bore 60mm Stroke length:100mm
Up down Drive	Geared drive with linear rail bearings (*motorized can be given on demand)
Coarse up down	Column Solid Diameter 88mm
Positive stop	Positive stop with 1mm pitch
Generator	UG 2015 (20Khz 1500w)
PLC control	PLC Selec:3030
Input suppy	230v AC 1Phase
Start	Two Hand palm switches

Other Model available

UPWM 1530 : Ultrasonic plastic welding machine 15 khz 3000w
UPWM 3005: ultrasonic plastic welding machine 30khz 500w
UPWM 2025: Ultrasonic plastic welding machine 20khz 2500w

Other machines available

Ultrasonic hand held welding guns
Ultrasonic sewing machines
Ultrasonic spot welders
Ultrasonic liquid processors

We Manufacture Ultrasonic Plastic Welding Equipments like

Bench type welders
Floor type welders
Ultrasonic hand held guns
Manual hand press
Multihead and special purpose machines
Bench type ultrasonic plastic welding machines
Ultrasonic hand held welding machines

Principal: ultrasonic welding systems are based on friction principals. High-frequency vibrations generally 20khz vibrations are given to 02 thermoplastic independent jobs.

The vibrations are range is 40 microns to 140 microns.

The pressure is applied along with vibrations which will make friction.

This will led to a melding of thermoplastic which further led to the joining of plastic parts.

Ultrasonic welding is a very popular method of joining plastics is today's industries.

Mostly all thermoplastics are being welded by ultrasonic.

Various injection moulded parts are welded at great speed with less cost

Fabrics with thermoplastic contents also widely welded, cut by ultrasonic vibrations.

We manufacture ultrasonic plastic welding machines with 20khz and power of 1000w, 1500w and 2500w.
The generators used are PLC based generators with 5 programme storage.
Timers with 0.01 least count.
Fault message indicators.