Ultrasonic Rotary Table Machines

Ultrasonic Rotary Table Machines Manufacturer, Supplier

Ultrasonic Rotary Table Machines are advanced manufacturing systems that combine ultrasonic machining technology with rotary table capabilities. These machines are designed for precision manufacturing and are particularly suited for materials that are difficult to machine with conventional methods, such as ceramics, composites, hardened metals, and glass.

• Ultrasonic Technology utilizes high-frequency ultrasonic vibrations (typically in the range of 20 kHz to 50 kHz). Enhances cutting, drilling, and finishing processes by reducing machining forces. Achieves high precision and fine surface finishes.
• Rotary Table provides a rotating platform for workpieces, allowing for multi-axis machining, enabling complex geometries and 3D profiles. Supports automated loading/unloading in production environments.
• Material Compatibility is ideal for hard and brittle materials and is capable of achieving high precision in intricate features, such as micro-holes and thin walls.

Ultrasonic Rotary Table Machines combine ultrasonic technology with rotary table motion to achieve precise machining, cleaning, or surface treatment.

• High-frequency vibrations (typically 20–40 kHz) enhance machining or processing capabilities.
• Ultrasonic Generator converts electrical energy into high-frequency alternating current.
• Transducer converts electrical signals into mechanical vibrations.
• Tool/Probe transfers these vibrations to the workpiece or medium (e.g., fluid in cleaning applications).

• A rotary table allows the workpiece to be rotated in a precise, indexed manner.
• Motorized and synchronized with the ultrasonic system for continuous rotation or indexed positioning.

• Ultrasonic vibrations assist in precise material removal, particularly in hard or brittle materials (e.g., ceramics, glass).
• Coolant flow enhances effectiveness, reducing thermal damage.
• Vibrations minimize tool pressure, reducing burrs and achieving finer finishes.
• Precision control of rotary motion ensures even machining across circular or multi-sided parts.

• Ultrasonic waves create microscopic bubbles in a liquid medium that collapse, dislodging contaminants.
• The rotary table ensures 360° cleaning, exposing all surfaces to ultrasonic waves.
• Rotational motion prevents shadowing effects, ensuring consistent cleaning.

• Ultrasonic energy combined with rotational exposure can alter surface properties (e.g., peening, polishing).
• The rotary table ensures consistent treatment across all surfaces.

Modern ultrasonic rotary table machines are equipped with programmable control systems, enabling:

• Multi-axis coordination.
• Precise speed and vibration frequency adjustments.
• Automation for repetitive tasks.

• Aerospace: Manufacturing turbine blades, engine components, and composite structures.
• Medical: Producing surgical instruments, implants, and microfluidic devices.
• Electronics: Processing semiconductors, MEMS devices, and optical components.
• Automotive: Creating precision engine parts and components for hybrid/electric vehicles.
• Machining: Precision drilling, cutting, or shaping hard materials.
• Cleaning: Removing contaminants from tools, medical devices, or mechanical components.
• Surface Finishing: Polishing or modifying surfaces for enhanced properties.